Ceramic Grade carboxymethyl cellulose
Carboxymethyl Cellulose (CMC), particularly the ceramic grade, is a water-soluble polymer derived from cellulose. It is widely utilized in the ceramic industry due to its excellent thickening, suspending, and binding properties. When added to ceramic slurries, it improves the mechanical strength of green and dry ceramic bodies and enhances the performance of glazes. Its role is critical in controlling the rheology of ceramic pastes, which ensures uniformity and quality in the final products. Ceramic grade CMC is also valued for its ability to increase the plasticity of the clay, making it easier to mold and shape. It acts as a film-former, providing a strong yet flexible matrix that holds the ceramic particles in place during the drying and firing stages, leading to a refined and sturdy finish.
As a leading manufacturer of Ceramic Grade Carboxymethyl Cellulose (CMC), our factory stands at the forefront of supplying high-quality CMC to the ceramics industry. We take pride in our state-of-the-art production facilities that enable us to produce CMC with exceptional purity and consistent quality. Our production capacity is scaled to meet high-volume demands, ensuring a reliable supply chain for our customers. We specialize in tailoring our CMC to suit specific ceramic applications, enhancing the performance of ceramic bodies and glazes. Our dedicated R&D team continuously works to innovate and improve our products, providing technical support to ensure that our CMC integrates seamlessly into our clients’ manufacturing processes.
With a robust logistical network, we guarantee timely delivery, helping our clients maintain smooth operations. Trust in our expertise and capacity to be your steadfast partner in ceramic materials supply.
Ceramic Grade CMC FEATURES
Ceramic Grade Carboxymethyl Cellulose (CMC) is renowned for its remarkable properties, making it an essential additive in the ceramics industry. It boasts superior water retention, enhancing the plasticity and workability of ceramic bodies. This feature is crucial for consistent shaping and molding. Its excellent thickening ability ensures stable slurry viscosity, which is vital for uniform slip casting and extrusion processes. Ceramic Grade CMC also contributes significantly to the mechanical strength of green ceramics, reducing breakage and waste. It promotes better adhesion in glazes, leading to smooth, defect-free surfaces.
Environmentally friendly, it’s compatible with a variety of ceramic formulations. Our CMC is characterized by high purity and uniformity, ensuring reliable performance in every batch. Its versatility makes it suitable for various ceramic applications, from tiles to sanitary ware. Choose our Ceramic Grade CMC for unmatched quality and consistency in your ceramic production.
Liquidity
Ceramic Grade CMC offers excellent flow properties, ensuring smooth and consistent application in ceramic slurries and glazes, aiding in uniform coating and casting.
Granularity
The fine granularity of our CMC facilitates quick and even dispersion in ceramic mixtures, minimizing lumps and enhancing the overall texture of the ceramic body.
Dissolving
This premium product dissolves rapidly and efficiently in water, significantly reducing preparation time and noticeably improving the homogeneity of diverse ceramic slurries.
Salt Resistance
Our high-quality CMC exhibits strong resistance to salts, effectively maintaining stability and performance even in the presence of various ionic compounds commonly used in ceramics.
Impurities
We ensure minimal impurities in our CMC, contributing to the purity and quality of the final ceramic product, and reducing the risk of defects.
Combustibility
Ceramic Grade CMC is non-combustible, ensuring safety during the high-temperature firing processes in ceramic manufacturing.
Acid Tolerance
It consistently demonstrates excellent tolerance to acidic environments, maintaining its properties and effectiveness across a wide range of pH levels.
Dispersing
The dispersing ability of our CMC is truly exceptional, effectively promoting even distribution of ceramic particles for a consistent and highly stable slurry.
Insoluble Matters
Our CMC has an extremely low level of insoluble matters, which significantly aids in achieving a smoother, more uniform ceramic surface.
Adhesion
It significantly enhances the adhesion of glazes and coatings to ceramic bodies, resulting in a superior finish and increased durability.
Stability
The chemical stability of Ceramic Grade CMC under various conditions ensures consistent performance throughout the ceramic processing.
Taste
Being a non-toxic and inert additive, our CMC does not impart any taste, making it suitable for ceramics used in food and beverage applications.
Ceramic Grade CMC SPECIFICATION
Ceramic Grade Carboxymethyl Cellulose (CMC) is a specialized product designed to meet the exacting needs of the ceramics industry. Our CMC features a high degree of substitution, typically between 0.7 to 0.9, which enhances its water solubility and performance in ceramic applications. The viscosity of our CMC, measured at 2% concentration in water, ranges from 300 to 5000 mPa.s, ensuring optimal consistency and spreadability in ceramic slurries and glazes.
In terms of purity, our CMC boasts a minimum of 99.5% purity, with a maximum moisture content of 10%, guaranteeing a stable and high-quality product. The pH level, measured at 1% solution, is maintained between 6.5 to 8.5, suitable for a variety of ceramic processes. Our product shows less than 0.5% insoluble matter, ensuring a smooth, uniform finish on ceramics.
The particle size distribution is tightly controlled, with 95% of the particles being less than 200 microns, facilitating rapid and even dispersion in ceramic mixtures. Our Ceramic Grade CMC has excellent thermal stability, maintaining its properties up to temperatures of 200°C, making it suitable for high-temperature ceramic processes.
Furthermore, our CMC demonstrates superior salt resistance, withstanding concentrations of up to 5% sodium chloride without significant degradation in performance. This feature makes it highly effective in diverse ceramic formulations. The product is also environmentally friendly, being biodegradable and non-toxic, making it a responsible choice for ceramic manufacturers.
Types | C1 | C2 | C3 | C11 | C12 | C13 |
Appearance | White or Yellowish Powder | |||||
D.S | ≥0.9 | |||||
Viscosity (mPa.s) | 10-50 | 50-100 | 100-300 | 300-800 | 800-1200 | ≥1200 |
1% and 2% solution testing | ||||||
PH (25°C) | 6.5-8.5 | |||||
Moisture(%) | ≤7.0 | |||||
Purity(%) | ≥98.5 |
Ceramic Grade carboxymethyl cellulose applications
Ceramic Grade Carboxymethyl Cellulose (CMC) is a versatile additive used extensively in various applications within the ceramics industry. Its primary function is as a rheology modifier and binder, crucial in the production of ceramic tiles, sanitary ware, and tableware.
In tile manufacturing, CMC is used to improve the plasticity and workability of the clay body. It aids in achieving the desired consistency in tile slip, ensuring uniform thickness and dimensional stability. This results in reduced warping and cracking during the drying and firing stages. CMC’s water-retention property helps maintain the moisture content in the clay, facilitating easier shaping and forming.
For sanitary ware, such as toilets and basins, CMC is vital in slip casting. It enhances the fluidity of the ceramic slip, allowing for smoother casting and a higher quality surface finish. The improved binding ability of CMC reduces defects and increases the strength of the green body.
In tableware production, CMC is used to enhance the adhesive properties of glazes. It ensures even application of glazes and prevents sagging or running during firing, leading to a superior aesthetic finish. Additionally, CMC’s stability under high-temperature conditions makes it ideal for use in high-temperature firing processes.
Overall, Ceramic Grade CMC is essential for improving the quality and efficiency of ceramic products, ensuring consistency, and reducing waste in the manufacturing process.
- By selecting suitable reaction conditions and a distribution of substituents in the product, the formation of CMC gel particles on the sieve during glaze paste fineness testing is greatly reduced.
- Free of colored impurities and completely combustible, ensuring the ceramic products have a clean, blemish-free glaze after firing.
- It stabilizes the chemical and physical properties of the glaze paste, enhancing the efficiency of glaze preparation.
- Increases the strength of the raw glaze, reduces dry absorption of the glaze, and minimizes defects like textile rolling glaze and glaze omission, ensuring a strong bond between the body and the glaze, facilitating processing operations.
- Ensures a uniform glaze layer, resulting in a flat, finely finished glaze surface that is smooth and even after firing.
- Exhibits excellent rheology, improving the flow properties of the glaze paste, which is beneficial for spray glazing operations.
- The amount of CMC added influences the concentration in the glaze paste; regardless of using high, medium, or low viscosity CMC, the viscosity of the glaze paste increases with the addition of more CMC.
Ceramic Grade carboxymethyl cellulose faq
As a premier manufacturer of Ceramic Grade Carboxymethyl Cellulose (CMC), our factory specializes in producing this vital additive for the ceramics industry. Our CMC is known for its exceptional quality, contributing to improved workability, strength, and finish in ceramic products. We employ advanced production techniques to ensure consistent product quality, focusing on parameters like viscosity, purity, and granular size. Our Ceramic Grade CMC is used widely in tile manufacturing, sanitary ware, and tableware, enhancing properties like plasticity, adhesion, and stability. Committed to innovation and customer satisfaction, we ensure our CMC meets the specific needs of our clients in the ceramics sector.
Ceramic Grade CMC is a specialized cellulose derivative used as an additive in the ceramics industry to improve the properties of ceramic materials.
CMC enhances plasticity, improves mechanical strength, stabilizes glazes, and aids in achieving uniform textures and finishes in ceramic products.
It is used by dissolving in water, where it acts as a thickening agent. It can also be mixed with dry ingredients before being added to food products.
Yes, our CMC is biodegradable and non-toxic, aligning with environmental safety standards.
Absolutely. Our CMC is safe for use in ceramics that come into contact with food and beverages.
Our CMC features high purity, controlled viscosity, excellent dispersibility, and stability under various conditions.
CMC helps in controlling the drying rate, reducing defects like warping and cracking in the final product.
Yes, we can tailor our CMC to meet specific viscosity, purity, and functional requirements for various ceramic applications.
We adhere to strict quality control protocols, including regular testing for purity, viscosity, and performance characteristics.
CMC is typically mixed with water and added to the ceramic slurry or glaze, ensuring even distribution and integration.
We provide technical support and guidance on the optimal use of our CMC in different ceramic processes, ensuring client satisfaction and product efficiency.
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For premium-quality Ceramic Grade Carboxymethyl Cellulose or any inquiries regarding its use and benefits, our team of experts is readily available to provide you with comprehensive assistance and information. Please feel free to reach out for specialized support tailored to your needs.